ERTEC is specialized in optimizing your production process. Outside our know how the attention of automation from small series production with reference systems, robots and software from System 3R and JobDispo you can plan your production orders real-time. With Liebherr we can offer complete FMS-systems and product handling solutions. Spreitzer is specialized in clamping products with center vices for 5-axis milling machines and Alumess clamping systems for measuring machines. also the Concentricity gages offers you quick measurement for concentricity. Simpline offers you the possibility to buy products through our web shop for a very good price-quality ratio.
Your advantages:
Good and clear information
Modern web shop for direct orders
Downloading from information
Good market prices
Our clientele
A international clientele benefits from the experiences which the firm ERTEC and his employees have. A good know-how and customer focused thinking gives a guarantee for a good result.
Mission
ERTEC stands for efficiency in productivity. We strive to a good and clear solution for the customer and realize this goal with a WE-feeling. With a modern solution in our communication through our website are we able to react very fast and offer our products at a competitive price.
Vision
ERTEC strives to be a modern organization which through efficiency and knowledge a good partner is for its customers.
Cadcamatic onderscheidt zich als toeleverancier door complexe stukken te maken in kleine aantallen. Onlangs breidde de West-Vlaamse mechatronicaspecialist zijn machinepark uit met een hogesnelheidsfreesmachine, waarmee de specificaties nog scherper kunnen. “In deze machinecel kunnen we heel lage ruwheden en hoge nauwkeurigheden halen, en dat zelfs in volhardmetaal”, stelt zaakvoerder Alexandre Rogiers. De freesmachine werd geleverd door MachinImmo; de bijhorende robot door Ertec. Lees verder
The first step in automation is standardisation with a fix reference throughout your workshop. System 3R can provide you a system from small to big parts. No need for big changes in your workshop but a much higher output with shorter delivery times and more flexibility. Read more
Use System 3R Tooling when post processing your parts, offering a minimum of set-up time and highest possible accuracy. Fitting the machines with the same reference system means that workpieces can be moved between the machines without subsequent alignment and checking – One Minute Set-up. Read more
Labo and Ertec have a long relationship together. The first System 3R robot was sold more then 20 years ago. The last 2 years Labo invested in new machines but always automated with the WorkPartner from system 3R. Watch the video
Door het plaatsen van twee identieke opnames, één rechtstreeks op tafel en één tegen de hoekplaat, kunnen we vijf vlakken in één opspanning bewerken. De pallet moet dan wel vier keer manueel geïndexeerd worden. Op deze manier kunnen er eenvoudig vijf werkvlakken worden bewerkt. Lees verder
Jansen Precisie Techniek invested in a System 3R Workpal robot for a GFMS cut1000 Wire EDM machine. With this investment Mark Jansen wants to create more stability and a better overview in his workshop. Watch the video
Jansen Precisie Techniek invested in a System 3R Workpal robot for a GFMS cut1000 Wire EDM machine. With this investment Mark Jansen wants to create more stability and a better overview in his workshop. Watch the video
Het Summa College in Eindhoven heeft nu ruim 1 jaar het nulpuntspansysteem van System 3R in gebruik voor leerdoeleinden. In samenwerking met o.a. Mark Manders is er gekozen voor een referentiesysteem met een steekmaat van 250mm en een palletafmeting van 400X400mm. Naast de opbouw van de spanmiddelen is er ook goed gekeken naar de spaan- en koelvloeistof afvoer tijdens het freesproces. Lees verder
The Dutch company VDL GL Precision makes very precise parts on its two 5-axis C50 milling machines from Hermle. In their quest for higher uptime and greater flexibility, they replaced the existing pallet changers with a Liebherr FMS system. Ertec managed the entire project in the right direction and can thus end the delivery of the first system in the Benelux. Marc Smits, operations manager at VDL GL Precision, is already convinced of the advantages: “This allows us to produce more, more flexibly and faster, and therefore we are stronger in the market.” Watch the video
Modern production plants equip their production facilities with a modular clamping system. Every production plant uses clamping elements, jigs, fixtures, reference pallet systems to be able to clamp the range of workpieces machined efficiently and economically. The Delphin modular zero-point clamping system allows the machine table to be equipped individually with position-determining chucks. Watch the video
The transformer on rail is loading and unloading 5 WEDM machines of GFMS. These machines are equipped with a turning & tilting table and an integrated System 3R reference system. After placing the parts into the machine an automatic measuring program will align the workpiece with the highest accuracy. When the machine is finished, the scrap will be dropped by an ejector pin in a tray. The cell is managed by the Cellmanager-ID of System 3R.
More info regarding Robots and Handling by System 3R.
Any number of machines, as well as setting-up and storage areas, can be connected to the Liebherr linear-based pallet handling system (PHS Pro). Moreover, the system can be extended with an unprocessed and finished part management system on pallets. The linear system is made in three construction sizes for transport loads of 500 kg to 13,000 kg. Higher transport loads are available on request. Read more
Betactic explains its choice and experiences for a System 3R WorkMaster robot integrated to a 5-axes milling machine Mazak type J-600. This robot is equipped 24 pallet positions and a transfer weight of 150 kg. Watch the video
The compact mechanical, pneumatic, hydraulic and electromechanical centric clamping / centering vise in different sizes and versions enable the precise machining of workpieces to predetermined symmetry or axis of rotation. The centric clamping are used in conventional and CNC-controlled machining tasks on different machine tools. The vices width can be 15 to 160 mm and the length can be 50 to 500 mm. Read more
The field of application of magnetic clamping technology as a fast and secure clamping device for workpieces and tools has expanded more and more in recent years. Read more
Modular design PHS Allround 1.500 ( future 500kg and 3.500kg ). Up to 5 machines and several loading stations. The PHS Allround from Liebherr can be combined as needed and extended at any time thanks to the modular concept. Numerous setup stations (e.g. turn/tilt/mobile) from the modular system are available. The storage capacity can be increased considerably with minimum floor space thanks to additional rotary towers. With a height of just under 3.8 m, the PHS Allround can also be used in existing halls with low ceiling heights. More info
For more than 50 years “made by TONTARRA, Germany” is a synonym for state-of-the-art surgical- and endoscopic instruments and equipment of high quality and precision. The success of TONTARRA derives from innovation, commitment and a strong focus on our continuing tradition.
Easy to use System 3R WorkPartner robot / pallet handling specially for EDM process. Standard with the following options:
– 4 work piece positions
– 42 electrode positions
– Loading station
– Draining station
– gripper change
With innovative producs, we present you the right solution for almost every filtration area. The development and production of high-quality filter systems, elements and spare parts has been the core competence of Fil-Tec Filter GmbH for many years. Read more
De acht bedrijven die al zijn aangesloten zijn: DMG Mori, Ertec, CNC Consult, Renishaw, Mitutoyo, Heidenhain, Iscar en Haimer. “Dit levert nu al mooie samenwerkingen op die direct meerwaarde bieden aan het onderwijs bij Summa Techniek op BIC”, zegt Arold Moonen, projectmanager van FutureTec. Lees verder [Bron: metaalnieuws]
If you want to compete in the global manufacturing industry, you need to study every aspect of efficiency. The important thing is to get the maximum number of machine hours out of every machine. Read more
Using the workpiece gripper, you use your existing machine tool as an automation cell. The pneumatic or with cutting fluid driven gripper is available in different versions. It is loaded into the machine from the tool changer to transport workpieces from the workpiece tray to a power-operated clamping device. If required, the workpiece tray is placed on the machine; during the day, individual parts can be manufactured on mechanical clamping devices. Read more
This mobile and compact automation system (19-01 PN Spreitzer Mobile Robot System SP MR 1) enables a quick entry into robot automation. It supports and relieves employees, loads CNC machines or assembles assemblies. The open, fence-free access enables flexible working. The system is easy to install, can be used on multiple machines and is characterized by a fast return on investment. More info
Experience always shows that measures to reduce the idle times of your machines are significantly more worthwhile than chasing seconds in the actual machining process. The solution is a stable and exact reference system. This lets you preset away from the machine and then set up the machine with minimum idle time.‘ Read more [Source: linkedin.com]
Liebherr offers a wide range of automation systems which support modern high-efficiency production. They help to not only lower production costs, but also enable a fast and flexible response to changes in demand on the market. Efficiency, user-friendliness, quality and reliability, as well as high flexibility are to the fore. Read more
Concentricity gages are used for inspection tasks on external, internal and plane faces of rotating parts. Particularly, the concentricity of two or more diameters can be determined and axial runout measurements can be performed. Read more
Zijn nulpuntspansystemen werkelijk zo efficiënt en kostenbesparend? Bij de meeste metaalbewerkingsbedrijven is dit nauwelijks nog een punt van discussie. Bierens Machinefabrieken uit Tilburg, producent van grote precisietandwielen, nam een jaar geleden een Delphin nulpuntspansysteem van System 3R in gebruik; een voorzichtige schatting wijst een forse geldbesparing en een korte terugverdientijd uit. Lees verder
Here System 3R shows the solution with pallet and product handling with the fanuc robot. all controlled by the workshopmanager software made by System 3R.
Liebherr oplossingen verlagen niet alleen de productiekosten, maar zijn ook in staat om snel te reageren op fluctuerende productievolumes. Liebherr automatiseringssystemen zijn ontworpen met het oog op kostenefficiëntie, gebruiksgemak, kwaliteit en betrouwbaarheid in combinatie met een hoge mate van flexibiliteit. Voor pallethandlingsystemen biedt Liebherr het RLS roterende beladingssysteem aan als een aanvulling op de lineaire PHS. Het is de ideale oplossing voor een hoogrendabele machinale bewerking. Lees verder
GP Tooling uit Dinxperlo kocht 12 maanden geleden een CNC freesmachine en een robot, type WorkMaster, van System 3R. Om de huidige productiecapaciteit te vergroten heeft GP Tooling geïnvesteerd in een tweede Mikron VCE100 Pro freesmachine aan bestaande WorkMaster robot van S3R.
JPT uit Borculo breidt capaciteiten uit met een robotsysteem van System 3R. De machine een, GFMS Cut1000, heeft een macro wedm referentiesysteem op de tafel gemonteerd. De 12-voudige wisselaar zorgt voor extra onbemande uren overdag en ‘s nachts. Lees verder [Bron: linkedin.com]
Liebherr offers a wide range of automation systems which support modern high- efficiency production. They help to not only lower production costs, but also enable a fast and flexible response to changes in demand on the market. Efficiency, user-friendliness, quality and reliability, as well as high flexibility are to the fore. Read more
Precise runout inspection. Within 10 seconds. Without prior knowledge!
3 Practical tips for your success:
➢ Precise runout inspection. Within 10 seconds.
Without prior knowledge. Right next to the
machine.
➢ Reduces your internal and external failure
costs considerably!
➢ Effective due to simple handling.
Indispensable!
Swiveling element with a manual Macro chuck and mechanical locking of the set position. Swiveling element 360° with encoder and display – Manual Macro chuck and mechanical locking of the set position. After power off, display is flashing due to initial reference search missing. Always make the reference search clockwise direction before use (see arrow on chuck).
De firma Vaskon in Oudenaarde specialiseert zich in matrijzenbouw en precisiemechaniek. Met het oog op steeds betere producten en kortere levertijden, breidde het bedrijf het machinepark onlangs uit met de installatie van een DMG DMU60T en een Mikron HPM 450, een krachtige 5-assige oplossing voor universele, geautomatiseerde productie. Een innovatieve machine met een uitgebreid scala aan bewerkingstechnieken. Beide machines zijn voorzien van hetzelfde referentie systeem, het Dynafix van system 3R.
The self-centering clamping vise series MZC is characterized by a completely encapsulated, massive and torsionfree construction. The cleaning effort resp. malfunction because of dirt and stuck chips will be minimized.
GPS240 standard reference on cylindrical grinding machine the chuck is built directly on the spindle of the cylindrical grinding machine with air connection thru the spindle for unclamp and presence check of pallet.
CMM is integrated in the cell and will be equipped from the robot. The yellow step protection mat safeguards the CMM and the operator against robot manipulations, when working on the CMM.
CMM can be used as measuring machine and also as loading / unloading station for the cell. Tooling on the CMM is identical with the tooling on the RF440 WEDM machine.
The Japanese milling OEM, YASDA has unveiled its new 5-axis machining centre PX30i which is standard equipped from factory with the new tooliong system of system 3R, the Matrix 185.
Every production plant uses clamping elements, jigs, fixtures, reference pallet systems and many other facilities to be able to clamp the range of workpieces machined efficiently and economically. The Delphin modular zero-point clamping system allows the machine table to be equipped individually with position-determining chucks. It thus allows the complete work area to be used and offers substantial advantages in relation to reducing setting times and enhanced flexibility thanks to substitution of preset workpieces. Consequently, it opens up entirely new options for manual and automated workpiece change.
This indexing unit with collet chuck is specially designed for use on wire-EDM machines provided. Through the mounting holes mounting on hole pattern 40 mm and 50 mm by M8 srews is possible. Indexing via indexing plate with 72 positions, the interim indexing positions by 360°-scale and nonius.
Inspelend op de wensen van de hightechindustrie, heeft System 3R bestaande referentiesystemen uitgebreid met varianten met een repeteernauwkeurigheid beter dan 1 µm. Deze systemen met ‘nanoprecisie’ zijn er zowel voor de Macro als de Matrix series. Ze kunnen worden ingezet voor het precisiedraaien en -frezen van metalen precisiedelen, voor het nauwkeurig slijpen van lenzen en andere optische componenten enz. De hoge repeteerprecisie maakt het in bepaalde gevallen mogelijk om bewerkingen waarbij voorheen het werkstuk opnieuw diende te worden ingesteld, in één bewerkingsgang te produceren.
Eén van de belangrijkste trends in de productie van kleine tot middelgrote series in de metaalproductenindustrie is de automatisering van de werkstukhandling bij 5-assige en horizontale freesmachines. Een toonaangevende bedenker en bouwer van oplossingen op dit gebied is Liebherr Automation Systems, die in ons land wordt vertegenwoordigd door Ertec BV te Nuenen.
SAMENWERKING
Liebherr Automation Systems is onderdeel van de Duitse Liebherr Group, die in 1949 van start ging. De divisie ‘Automation Systems’ werd opgezet in 1970 en heeft zich ontwikkeld tot ontwerper van veelal klantspecifieke automatiseringssystemen voor bedrijven die zich bezighouden met de productie van kleine tot middelgrote series, waaronder metaalverwerkende ondernemingen.
The concept consists of a free-standing changer unit which changes pallets between a magazine and the machine. As you can see, Transformer/WorkMaster is a flexible automation concept which suits most types of machine, and one in which the magazine configuration is matched to the individual requirements of each customer. The open architecture of the systems is a clear advantage of System 3R’s automation equipment. The customer chooses the machine that is best suited to the particular requirements of the business, and a WorkMaster is added to it. System 3R is a universal link between machines of different makes and types. Always with the focus on flexibility and productivity.
The mechanical compact vises allow secure and precise clamping of workpieces to the defined fixed stop. The extensive jaw program of reversible top jaws provides maximum flexibility and optimum accessibility especially on multi-axis machining centers.
The fixed jaws can be mounted on the vise body at two positions. Due to the variable step form of the reversible top jaws, a maximum clamping range can be covered.
This indexing unit with collet chuck is specially designed for use on wire-EDM machines provided. Through the mounting holes mounting on hole pattern 40 mm and 50 mm by M8 srews is possible. Indexing via indexing plate with 72 positions, the interim indexing positions by 360°-scale and nonius.
The Spreitzer Centre Vices from Ertec are made in Germany. Centre Vices are compact mechanical, pneumatic, hydraulic as well as electro-mechanical centre-clamping vices in different sizes and assembly variations enable a precise machining of work pieces on the given symmetric and rotation axis.
